Al-Sabah Co. For General Services and Employing Iraqi Manpower Ltd. (SES)

Plant Operator

Job Description

Job: Plant Operator 

Reports directly to : Operations Team Lead (OTL) / CRO

Objectives : 

• The Plant Operator ensures in an operating facility compliance to Industry standards, procedures, and

practices in order to safely deliver the Production Processing, contractually defined with the OPF Client,

while maintaining the Integrity of the facility.

Key Indicators : 

• Uptime %, on spec time%, Production, Revenue, Costs, PSAIM compliance,

chemical consumption, TRIF, AARm, Minimum OTC%, PLSSTC%,

• PSE Tier 3 and 4 reporting

ey Indicators

• Uptime %, on spec time%, Production, Revenue, Costs, PSAIM compliance,

chemical consumption, TRIF, AARm, Minimum OTC%, PLSSTC%,

• PSE Tier 3 and 4 reporting

Activities

Process Safety / Asset Integrity / Occupational HSE :

• Responsible for the compliance to all procedures as defined in the OPF PSAIM standard, and any Facility Specific

Procedure related to PSAIM. Drive/Improve PSAIM self-assessment 2/y

• Responsible for Permit To Work Procedures adherence and for maintaining the site clean/organized at all times

• Responsible for the SQ and HSE Incident Reporting, Remedial Work Plan closure and Root Cause Investigation

• Responsible for the execution of ERP Drills and the continuous ERT/ERP improvements

• Adherence to Safe Works practices (incuding Process Safety Fundamentals and Life Saving Rules)

Production Activities :

• Ensure all necessary parameters (flow, temp, pressure, specific gravities, chemicals quality, contaminations, etc)

are constantly monitored not to allow any required oil & gas specifications to go off. Take safe and fast actions to return on-specifications when required

• Responsible for the compliance to the Facility specific procedures related to the Production and other Contractual

Reporting and Communications with the Client.

• Prepare daily/night operations reports

• Prepare Operations logs for the operations

• Manage Safety Device/Instrument System Bypass or Isolation, and the forcing of Safety Instrumented System SIS /

and Fire and Gas Systems (FGS) inputs and outputs as per PF-W-01-09-003 Preparation / Isolation guidelines

Responsible for Plant shutdown or activating ERP in case of emergency.

• Ensure facility is operating within Integrity Operating Windows

• Ensure Security monitoring (CCTV’s in Control Room)

• Responsible for Inventory management compliance

• Responsible for up-keep and accuracy of SOP’s information (procedures/checklist/work instructions)

• Responsible for the compliance to MOC procedures (OPF and Facility Specific)

• Performs risk assessments on an on-going basis and ensures that where new equipment or a new process is

introduced that such risk assessments shall be up-dated as required

Interfaces :

This list is not exhaustive:

• PSD

• Ops Superintendent

• OTL and O&M Crews

• Ops and Asset Integrity Mgr

• Process Safety Mgr

• Site HSE Mgr

• COMPANY Operations Team

• OPF O&M Controller

• Maintenance Mgr / Team

• PTW coordinator

• CRO

Prior Experience/Expertise Required :

Experience :

Minimum 7 years production/maintenance

experience and 3 years in Plant Operations

role.

Knowledge to monitor all the operations of the

plants to ensure that everything is working as

designed/Planned.

Skill for operating and directing the operation of

equipment for stopping, starting and/or

regulating oil and gas, steam generators, hot oil

system, vessels, tanks etc (As per facility).

Eligible to manage and skill to safe control and

operation of units and associated plant

equipment for maximum efficiency and output.

He must have the functional and technical

knowledge and skills to manage activities in the

Production Facility with high level of

competency.

Must have experience communicating

effectively with his managers, peers and clients

both in writing and verbally.

Expertise :

• Permit to Work Mgt

• Control Room Operations

• Emergency Response Mgt

• PSAIM

• O&M activities in Gas/Oil/Water Processing (in plants of similar complexity)

Processes

Processes :

PSAIM standard

Facility Operations, Maintenance, ERP SOPs, ePTW system, isolation procedures

Instrument Bypass procedures, CRO Bypass/Isolation/Forces Log management

O&M MoC Procedure

Emergency Response Plan

Daily Production Reports (DPR)

Business Systems :

Quest

O&M Experience Capture Tool

ePTW

CMMS

RBI database

ERP

O&M Facility specific ref. page

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